Reliably precise on every workpiece
Due to the direct drive technology in all axes it is possible to produce BLISKS with constant quality and highest dynamics also if the machine is dedicated to produce the BLISKS for many years. 32kHz drive technology and modern control technology guarantee together with high temperature stability of the machine huge advantages compared to other concepts.
Glass moulds in graphite
Due to the high precision of the Röders machines machining of mirror surfaces in graphite becomes possible, with Ra values < 0.1 µm.
Moulds for fuel cells
Highly precise contours with small inner radiuses and high surface qualities are required on moulds for fuel cells. Numerous customers appreciate especially the high long term precision of the machines from Röders for the machining operations lasting many hours on one workpiece.
For machining carbide the long lasting experience of Röders in combining milling and grinding in one machine leads to a very high efficiency. High precision and stiffness of the machines allow extraordinary machining results.
Grinding of a Draw Die
Offset-free five-axis simultaneous machining of a draw die using coordinate chop grinding. The three areas plane, fillet (R 5 mm) and oval opening (46 × 40 mm) were ground in one path with a ceramic bonded CBN. The machining was carried out on a Röders RXP601DSH milling and coordinate grinding machine.
Highest qualities at shortest machining times are achieved by high precision air bearing spindles in combination with the direct drive technology of the linear motor machines.
Micro-mould production with structures in the hundredth-millimetre range, dies or moulds weighing several tonnes, electrodes etc.
High-precision plastic injection moulds for optical components, e.g. light-emitting diodes, are a new focus in the wide spectrum of applications for Röders customers.
With Jig Grinding a very high level of precision (< 1 µm) and surface qualities (Ra < 0.01 µm) are achieved on Röders HSC machines. Due to the high stiffness of the machines the combination of High Speed Cutting and Jig Grinding in one machine is possible and results in large cost savings for many applications.
Röders Mould Factory
Fully automatic and highly precise 6‑side machining of moulds, including cavity, cooling channels, centering elements, hot runner side, precise outer dimensions and deburring. The tolerances are all below 0.005 mm, some significantly. Due to the 6‑side machining process there are no pallets needed.
All materials used in the dental industry can be machined fully automatically and with high precision.
Reliable precision and quality, especially over longer periods of time, are essential for the highly efficient automation of production processes.
Highly precise 5‑axis, if necessary automated production of different gears as single pieces or in small batches
Coining dies are produced down to the last detail by milling, without any need for reworking.
Through the development of special machines for greatest possible accelerations (up to 3g), extremely short machining times can be achieved with the same high quality.