What makes Roeders unique

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What makes Roeders unique

Take a look at 200 years of company history and successful innovation, what Roeders does differ­ently and why Roeders is parti­cu­larly efficient in service.

Roeders | Image Film — HSC Machines and Automation — Milling, Grinding and Measuring — English

Frequently asked questions about precision down to the submicron range

Submicron precision — accuracies below one micro­meter — depends on the machine, its control and the machining process working together. The answers below explain why Roeders achieves the highest precision in milling and grinding, down to the submicron range.

What does submicron precision in machining mean?

Accuracies below one micro­meter (0.001 mm) on the finished part — in geometry and surface finish. Achieving it reliably requires the machine, control and process working together, not just one precise component.

Which machine factors are decisive for submicron precision?

Thermal stability, high struc­tural stiffness with low-friction guideways, high-resolution measuring systems, and a control/drive system fast and precisely enough regulated to follow the tool path without deviation. Roeders develops the control, drives and mechanics in-house, so these elements are perfectly tuned to one another.

How does the control system influence achie­vable precision?

The control inter­po­lates the programmed tool path and deter­mines the feed rate. This decides how accurately the machine follows the programmed tool path. The Roeders RMS6 control and drives process NC blocks in less than 0.1 ms with a look-ahead of more than 10,000 blocks and 32 kHz clock frequency in the drive modules, so contours are machined precisely even at high feed rates.

What role does tempe­rature play, and how is it handled?

Thermal drift is one of the biggest enemies of submicron accuracy. Roeders overcomes it with the long-time developed PRECITEMP® technology and thermally stable machine design, achieving high accuracies even when the ambient tempe­rature at the instal­lation site is not constant.

How do guideways and measuring systems contribute?

Low-friction, highly precise guideways with NANOTOL® concept avoid the micro-movements typical for roller guideways, while high-resolution optical scales resolve the axis positions within nanometer range — the basis for repeatable submicron results.

Is a precise machine enough, or does the process matter too?

The process matters as much as the machine — cutting strategy, tooling and CAM programming are decisive. Roeders supports this through its technology center and CAM support, and a test cut on a sample workpiece lets the achie­vable accuracy be demons­trated on the customer’s own part before purchase.